Technical Knowledge Center

Cable Termination and Jointing: Project Handover Checklist

Use a practical cable termination and jointing checklist covering preparation, lugs, torque, sealing, testing and documentation.

Quick answer: Reliable cable termination and jointing require correct preparation, compatible lugs or connectors, controlled crimping or torque, insulation and screen continuity, environmental sealing, mechanical support and documented inspection. The cable may be correct while a poor termination creates heating, moisture ingress or early failure.

2026-11-02 · Updated November 2, 2026 · Reviewed for publication by the technical sourcing team · For project specification and compliance decisions, confirm the applicable local code and model-specific documents with the project engineer, certification body or inspection authority.

Before work starts

Confirm cable model, conductor material, size, insulation, screen or armour, accessory kit, equipment terminal and approved installation procedure. Check tools, dies, torque equipment and test instruments.

Control crimping and torque

Use the lug or connector manufacturer’s specified tool, die, sequence and torque. Do not drill, modify or substitute an accessory without engineering approval.

Check sealing and mechanical support

Maintain bend radius, strain relief, screen or armour continuity and the specified sealing or stress-control system. Separate low-voltage and medium-voltage accessory requirements.

Build the handover pack

Record cable and drum identity, accessory batch, installer, torque, test results, photos, as-built location and nonconformance closeout.

Standards and project evidence: what each layer proves

Reference layerUse in procurementWhat to confirmBuyer action
PreparationPrevents conductor damageStrip length and insulation conditionInspect before fitting
ConnectionControls electrical resistanceCorrect lug, die, crimp or torqueUse approved instructions
HandoverControls traceabilityPhotos, readings, serials and dateKeep the project file

Frequently Asked Questions

What is a common termination failure?

Typical causes include wrong accessory size, conductor damage, incorrect crimping, loose torque, poor sealing or unsupported cable loading.

Should lugs be crimped or bolted?

Use the method specified by the approved lug and project procedure.

What tests are needed after jointing?

The required tests depend on voltage, cable type, system and governing standard; follow the project inspection and test plan.

Authoritative sources

Source note: standards and certification references describe the scope of the referenced documents. They do not certify every cable model offered by any supplier. Buyers should verify model-specific evidence before purchase.

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